Product Description
Permanent Magnetic Grill is used for the separation of iron particles mixed with dry, granular or free-flowing material. Magnetic Grill is made by using stainless steel frames (Round, Square or Rectangular) with Magnetic Rods inside the frame.
These Magnetic Grills are made up of Magnetic Elements that are fitted inside a required size frame. The Magnetic Elements are made up of hard Ferrite Ceramic Magnets or High-Intensity Rare Earth NdFeB Magnets. All the components are made up of Stainless Steel 304/316 material. The overall construction of the Magnetic Grill can also be made as per the customer specification and sizes
The grills are efficiently utilized if contamination is within 1% to 1.5% by weight. For higher levels of contamination Drawer Grills or Multi Drawer Grills should be used.
Low-Intensity Magnetic Grill having Gauss value of approximately 2,500 Gauss are ideal for trapping contamination such as Nuts, Bolts, Screws, broken washers, etc. these grills are designed to attract larger iron pieces from a relatively larger distance.
Medium Intensity Magnetic Grill having Gauss value of approximately 6,500 Gauss are used where the contamination is in particle form, however, there may or may not be a continuous flow of material to be separated. The contamination size may be as low as 150 microns but not lower than that. The material should be free-flowing and non-sticky.
High-Intensity Magnetic Grill having Gauss value of approximately 11,000 Gauss are employed at locations where the separation of contamination particles as small as 1 micron is required. These grills have been designed to attract super fine particles from the carrier material.
Super High-Intensity Magnetic Grill having Gauss value of approximately 12,000 Gauss are available.
In all the four types of grills, it is necessity to clean the grills at regular intervals. It is recommended to clean the grill thoroughly before every pass (or as scheduled as per users' requirements and experience). More accumulation of Iron particles for a long time will reduce the effectiveness of the grill. For the highest attraction, the grill needs to be fully clean.
Customized Round Magnetic Grill:
Standard Size Round Magnetic Grill:
| Low-Intensity Round Magnetic Grill(2,500 ± 500 Gauss) | ||||
|---|---|---|---|---|
| Model No. | Magnets | Max. Temp (ᵒC) | Diameter (mm) | Gauss Value |
| LRG-200 | Ferrite | 250 | 200 | 2,500 |
| LRG-250 | Ferrite | 250 | 250 | 2,500 |
| LRG-300 | Ferrite | 250 | 300 | 2,500 |
| LRG-350 | Ferrite | 250 | 350 | 2,500 |
| LRG-400 | Ferrite | 250 | 400 | 2,500 |
| LRG-450 | Ferrite | 250 | 450 | 2,500 |
| LRG-500 | Ferrite | 250 | 500 | 2,500 |
| Medium Intensity Round Magnetic Grill(6,000 ± 500 Gauss) | ||||
|---|---|---|---|---|
| Model No. | Magnets | Max. Temp (ᵒC) | Diameter (mm) | Gauss Value |
| MRG-200 | NdFeB | 80 | 200 | 6,500 |
| MRG-250 | NdFeB | 80 | 250 | 6,500 |
| MRG-300 | NdFeB | 80 | 300 | 6,500 |
| MRG-350 | NdFeB | 80 | 350 | 6,500 |
| MRG-400 | NdFeB | 80 | 400 | 6,500 |
| MRG-450 | NdFeB | 80 | 450 | 6,500 |
| MRG-500 | NdFeB | 80 | 500 | 6,500 |
| MRG-550 | NdFeB | 80 | 550 | 6,500 |
| MRG-600 | NdFeB | 80 | 600 | 6,500 |
| High-Intensity Round Magnetic Grill(11,000 ± 500 Gauss) | ||||
|---|---|---|---|---|
| Model No. | Magnets | Max. Temp (ᵒC) | Diameter (mm) | Gauss Value |
| HRG-200 | NdFeB-N52 | 80 | 200 | 11,000 |
| HRG-250 | NdFeB-N52 | 80 | 250 | 11,000 |
| HRG-300 | NdFeB-N52 | 80 | 300 | 11,000 |
| HRG-350 | NdFeB-N52 | 80 | 350 | 11,000 |
| HRG-400 | NdFeB-N52 | 80 | 400 | 11,000 |
| HRG-450 | NdFeB-N52 | 80 | 450 | 11,000 |
| HRG-500 | NdFeB-N52 | 80 | 500 | 11,000 |
| HRG-550 | NdFeB-N52 | 80 | 550 | 11,000 |
| HRG-600 | NdFeB-N52 | 80 | 600 | 11,000 |
| Super High Intensity Round Magnetic Grill (12,000 ± 500 Gauss) | ||||
|---|---|---|---|---|
| Model No. | Magnets | Max. Temp (ᵒC) | Diameter (mm) | Gauss Value |
| SHRG-200 | NdFeB-N52 | 80 | 200 | 12,000 |
| SHRG-250 | NdFeB-N52 | 80 | 250 | 12,000 |
| SHRG-300 | NdFeB-N52 | 80 | 300 | 12,000 |
| SHRG-350 | NdFeB-N52 | 80 | 350 | 12,000 |
| SHRG-400 | NdFeB-N52 | 80 | 400 | 12,000 |
| SHRG-450 | NdFeB-N52 | 80 | 450 | 12,000 |
| SHRG-500 | NdFeB-N52 | 80 | 500 | 12,000 |
| SHRG-550 | NdFeB-N52 | 80 | 550 | 12,000 |
| SHRG-600 | NdFeB-N52 | 80 | 600 | 12,000 |
NOTE:
- Height of the Magnetic Grill is 35mm
- Customized Magnetic Grill and Magnetic Grid designs are available
- Grills with Gauss values 5,500 and 8,500 also available
- Medium and High-intensity Grills with Maximum operating temperature 200ᵒC also available
- High-intensity Grill with Maximum operating temperature up to 350ᵒC also available with SMCO (Samarium Cobalt Magnet).
Standard Size Square Magnetic Grill
| Low-Intensity Square Magnetic Grill(2,500 ± 500 Gauss) | ||||
|---|---|---|---|---|
| Model No. | Magnets | Max. Temp (ᵒC) | Dimensions (mm) | Gauss Value |
| LSG-150 | Ferrite | 250 | 150x150 | 2,500 |
| LSG-200 | Ferrite | 250 | 200x200 | 2,500 |
| LSG-250 | Ferrite | 250 | 250x250 | 2,500 |
| LSG-300 | Ferrite | 250 | 300x300 | 2,500 |
| LSG-350 | Ferrite | 250 | 350x350 | 2,500 |
| LSG-400 | Ferrite | 250 | 400x400 | 2,500 |
| LSG-450 | Ferrite | 250 | 450x450 | 2,500 |
| LSG-500 | Ferrite | 250 | 500x500 | 2,500 |
| LSG-550 | Ferrite | 250 | 550x550 | 2,500 |
| LSG-600 | Ferrite | 250 | 600x600 | 2,500 |
| Medium Intensity Square Magnetic Grill(6,000 ± 500 Gauss) | ||||
|---|---|---|---|---|
| Model No. | Magnets | Max. Temp (ᵒC) | Dimensions (mm) | Gauss Value |
| MSG-150 | NdFeB | 80 | 150X150 | 6,500 |
| MSG-200 | NdFeB | 80 | 200X200 | 6,500 |
| MSG-250 | NdFeB | 80 | 250X250 | 6,500 |
| MSG-300 | NdFeB | 80 | 300X300 | 6,500 |
| MSG-350 | NdFeB | 80 | 350x350 | |
| MSG-400 | NdFeB | 80 | 400x400 | |
| MSG-450 | NdFeB | 80 | 450x450 | |
| MSG-500 | NdFeB | 80 | 500x500 | 6,500 |
| MSG-550 | NdFeB | 80 | 550x550 | |
| MSG-600 | NdFeB | 80 | 600x600 | 6,500 |
| High Intensity Square Magnetic Grill (11,000 ± 500 Gauss) | ||||
|---|---|---|---|---|
| Model No. | Magnets | Max. Temp (ᵒC) | Dimensions (mm) | Gauss Value |
| HSG-150 | NdFeB | 80 | 150X150 | 11000 |
| HSG-200 | NdFeB | 80 | 200X200 | 11000 |
| HSG-250 | NdFeB | 80 | 250X250 | 11000 |
| HSG-300 | NdFeB | 80 | 300X300 | 11000 |
| HSG-350 | NdFeB | 80 | 350x350 | 11000 |
| HSG-400 | NdFeB | 80 | 400x400 | 11000 |
| HSG-450 | NdFeB | 80 | 450x450 | 11000 |
| HSG-500 | NdFeB | 80 | 500x500 | 11000 |
| HSG-550 | NdFeB | 80 | 550x550 | 11000 |
| HSG-600 | NdFeB | 80 | 600x600 | 11000 |
| Super High Intensity Square Magnetic Grill (12,000 ± 500 Gauss) | ||||
|---|---|---|---|---|
| Model No. | Magnets | Max. Temp (ᵒC) | Dimensions (mm) | Gauss Value |
| SHSG-150 | NdFeB-N52 | 80 | 150X150 | 12000 |
| SHSG-200 | NdFeB-N52 | 80 | 200X200 | 12000 |
| SHSG-250 | NdFeB-N52 | 80 | 250X250 | 12000 |
| SHSG-300 | NdFeB-N52 | 80 | 300X300 | 12000 |
| SHSG-350 | NdFeB-N52 | 80 | 250X250 | 12000 |
| SHSG-400 | NdFeB-N52 | 80 | 400X400 | 12000 |
| SHSG-450 | NdFeB-N52 | 80 | 450X450 | 12000 |
| SHSG-500 | NdFeB-N52 | 80 | 500x500 | 12000 |
| SHSG-550 | NdFeB-N52 | 80 | 550X550 | 12000 |
| SHSG-600 | NdFeB-N52 | 80 | 600x600 | 12000 |
NOTE:
- Height of the Magnetic Grill is 35mm
- Customized Magnetic Grill and Magnetic Grid designs are available
- Grills with Gauss values 5,500 and 8,500 also available
- Medium and High-intensity Grill with Maximum operating temperature 200ᵒC also available
- High-intensity Grill with Maximum operating temperature up to 350ᵒC also available with SMCO (Samarium Cobalt Magnet).
Industries using Magnetic Grill:
- Plastic
- Food Products. (Sugar, Coffee, Tea, Grains, Pulses, Flour, Spices, Milk, etc.)
- Pharmaceutical
- Chemical
- Ceramic
- Colors / Paints
- Pigments
- Ink
- Refractory
- Mineral
Other Types Of PML Magnetic Grill:
Customized Drawer Type Magnetic Grill:
Triangle Shape Magnetic Grill
Rieco Magnetic Grill
Drawer Type Magnetic Grill Cleaning Video
Why PML Magnetic Grill?
- 45 years of experience in design and development of Permanent Magnets and Magnetic Systems
- Magnet Grills are also available with 11,000 Gauss for operating temperatures up to 200°C.
- High-intensity Grill with Maximum operating temperature up to 350ᵒC also available with SMCO (Samarium Cobalt Magnet).
- Super high-intensity magnetic grill is also available with guass value 12,000 for maximum operating temperature up to 80ᵒC.
- Easy to clean and no maintenance cost and preventing expensive shutdown and delays for equipment down the process line
- No power cost
- Installation of these grills improves product quality thereby enhances product value and helps in meeting FDA and other government/customer regulations on iron contamination levels
- Services such as magnetic calibration/Audit are available
- PML also makes customized design and self-cleaning grills.
Some of PML’s valued customers:
- Hindustan Unilever (All plants in India)
- Cipla Ltd (All plants in India)
- H & R Johnson (India) Ltd
- Lucid India Ltd, Jodhpur
- Tata Tea Ltd (All plants in India)
- Pidilite Industries (Vapi)
- Hindustan Inks & resins Ltd (Vapi)
- Sudarshan Chemicals Ltd (Roha, Mahad, & Pune plants)
- Mazda Colors Ltd (Vapi)
- Dhiraj Enterprises
- Anupam Colors Pvt Ltd
- JBF Industries Ltd (Silvassa)
- Clariant Chemicals Ltd (Thane)
- Kerala Chemicals & Proteins Ltd (Kochi)
- Nepal Lever Ltd (Nepal)
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